Custom pre-crimped solar PV cable with Stäubli MC4 connectors

Custom Solar Cables, Crimped to Order in Our Shop

Skip the crimp tool. Pick your length and connector ends, and we build your cables in our facility with 103-strand bare copper XLP PV wire and genuine Stäubli MC4 or MC4-Evo 2 connectors, crimped with the Stäubli installation tool set. Short array jumpers or long home runs to your MPPT, they show up ready to plug in.

Design Your PV Cables

Pick your length and connector ends, with live pricing.

Build Your PV Cables

PV Wire, Connectors, and Tools

12 products

Solar Panel Wiring Checklist

Part

PV wire

What it does

Sunlight and weather rated wire for array runs

What we carry

10 AWG XLP PV wire on 500 ft spools

Part

MC4 connectors

What it does

Weatherproof plug and socket connections between panels and home runs

What we carry

Stäubli MC4 and MC4-Evo 2 connectors

Part

Branch connectors

What it does

Parallel two panels or strings

What we carry

Stäubli Evo-2 branch plug and socket set

Part

Crimp tools

What it does

Crimps MC4 contacts to factory spec

What we carry

Stäubli crimper, crimping pliers, spanners, and cable shears

Part

Wire management

What it does

Keeps wire off the roof and seals entry points

What we carry

Cable clips, Heyco dual entry glands, MidNite MNTRANSITION box

Part

Ready-made cables

What it does

Pre-crimped to your exact length

What we carry

Custom PV cable builder

Why PV wire?

PV wire is built for life on a roof, with thick insulation that holds up to sunlight, heat, cold, and moisture. Standard building wire is not rated for that kind of exposure, so array runs that live outside should be PV wire.

Keep connectors matched

MC4 connectors are tested to mate with their own series. Mixing brands can look like a fit but lead to loose, hot connections, so use Stäubli MC4 or MC4-Evo 2 on both halves of every connection.

Crimp it right

A good crimp is the difference between a connection that lasts decades and one that runs hot. Use a crimp tool made for MC4 contacts, or let us do it with the custom PV cable builder. Not sure what lengths or gauge to order? Contact our support team and we’ll help you plan it.

PV Wire and MC4 FAQ

10 AWG PV wire handles most residential solar panel strings and is the most common size for array wiring. Long runs or high current strings may need a heavier gauge to keep voltage drop down. Contact our support team and we’ll help you size it.

We recommend against it. Connectors are tested and listed to mate with their own series, so use Stäubli MC4 or MC4-Evo 2 on both halves of every connection.

MC4-Evo 2 is Stäubli’s newer generation connector with higher ratings, and it is designed to mate with original Stäubli MC4 connectors.

Yes. MC4 contacts need a crimp tool made for them to get the right crimp profile. We carry the Stäubli crimper and crimping pliers, plus spanners for tightening the connector nuts. Or skip the tools and order pre-crimped cables from the custom PV cable builder.

Yes. The custom PV cable builder lets you choose the length and connector ends, and we crimp the cables to order in our shop.